Process of Laminate Manufacturing

Laminates are essentially a mixture of plastic and paper. Brown and Decorative papers is soaked in Phenolic and Melamine resins are pressed to create a rigid laminate sheet. BASIC RAW MATERIAL

Laminates are comprised of paper which is treated with chemical resins that give the paper with stiffness and strength. The principal ingredients used for the production process are listed below.

• Paper that is brown (such as the kind used to make brown bags of paper. It is commonly referred to in the form of Kraft paper)

• Phenolic resin (which is made of phenol, and is the primary substance used in the production of plastic)

• Decorated/Decorative Printing Paper for Decoration (this will feature the design of a decorative print for the front of mica sheets)

• Melamine resin(A transparent clear resin used to treat papers with decorative designs)

• Clear transparent paper (which is the topmost layer of the laminated decorative sheet)

MACHINES USED

The most important equipment and machinery required to create laminates is listed below.PIL (Paper Impregnation Line)

• Drying and Cooling Machines. Cut Machines (for cutting the laminate sheets to sizes that are standard or the desired in accordance with market requirements)

• Hydraulic Press

• Steel plates (used to create a barrier between laminate sheets when pressing, and also to cut the desired designs and patterns into the Laminate)

• Sanding Machines (for smoothing the brown/bottom side of the laminate sheet)

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